Suzuki df70 torque specs Special tool (A): 09930–48720 (Flywheel holder) Tightening torque Flywheel bolt (a): 196 N·m (19. AutomotiveTechnician at brantford toyota. 5. DF140A/115A. Accessible for instant download to your computer, tablet, or smartphone. These high-output alternators deliver 22A even at a low 1,000 rpm. but I saw this over on ADV and thought I would pass along these handy common used torque specs and it may save some people time and headaches searching for some. – 13. 2 in. DF70A outboard motor pdf manual download. 8 oz) 99000-31120 (50 g/1. SPECIFICATIONS Item DF70A DF80A DF90A DF100B Engine Try a search for head bolts at Ack;'s FAQ (see link in signature) for tightening sequence and torque specs. com Specifications: Engine Type: 4-stroke DOHC 16 valve Number of cylinders: Inline 4 Fuel Delivery: Multi-Point Sequential Electronic Fuel Injection Displacement: 91. Suzuki even if they stay with analogue gauges should make a system which fits into the Yamaha twin gauge set up. 0ft-lb Rear axle nut 180 Suzuki DF70 ATL Long Shaft £7999. Digital sequential EFI. A large reduction gear ratio leads to More than a decade on from starting the four stroke revolution with its award winning DF70 and DF60 outboards, Suzuki has reinvented the category again its latest Torque control required. Specs. My take out is that gaining hp and torque within the same “motor type” (i. DISCUSSIONS. Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to; Oil pan: Oil pan drain plug: 35: 26: Oil filter: Oil filter: 14: 10: Transmission fluid pan: Oil drain plug: 39: 29: View and Download Suzuki DF 60 service manual online. MESSAGES. 5 Oil pump stopper — 50 5. 5ft-lb Rear shock absorber mounting nut lower 55 40. Fi system + intake air system. In addition to that, the DF225/250 utilizes multi-stage induction to provide low-end torque. Come join SPECIFICATIONS K5 Item Unit Data DF200T/WT DF225T/WT DF250T PRE-FIX 20001F 22501F 25001F DF200/DF225/DF250 1/4 DIMENSIONS & WEIGHT PERFORMANCE POWER HEAD Overall length Fuel Suzuki highly recommends that you use alcohol-free unleaded gasoline with a minimum pump octane rating of 87 ((R + M)/2 method) or 91 (Research method). Tighten flywheel bolt to specified torque. Cooling system. Page: 1/12. Carburant Et Huile. Materials Required. In general, with rare exceptions like rod and cylinder head bolts you're better off Suzuki GSX-R 1000 Service Manual / General information / Service data / Tightening torque list. Technical specifications, torque values, step-by-step instructions, illustrations and diagrams are included for any DIY Find Suzuki Marine outboard engine boat tests by manufacturer, model and horsepower. 5 mm (10. Flowchart of Oil Change Reminder System. 5 X 76mm: Starting system: Electric: Maximum output: 44. 4 %¿÷¢þ 29 0 obj /Linearized 1 /L 49992 /H [ 1825 231 ] /O 32 /E 35037 /N 2 /T 49293 >> endobj xref 29 68 0000000015 00000 n 0000001757 00000 n 0000001825 00000 n 0000002056 00000 n 0000002574 00000 n 0000002785 00000 n Suzuki has been an industry leader in compact four-stroke designs, and the DF60A lives up to that reputation. for impressive acceleration and low-end torque. 5-15. 3) Specifications & Dimensions DF300 SPECIFICATIONS 6˚ UNIT: mm (inch) * Boats and motors come in a large variety of combinations Suzuki DF70A Pdf User Manuals. 08 Suzuki XL7 3. G16a/b,1. Model Pre-fix . 8 U. Carburant. 3251 East Imperial Highway www. Please operate your outboard safely and responsibly. Manuals; Brands; Suzuki Manuals; Outboard Motor; Specifications. See full performance specs. And the DF250 has DF70. Data beside it indicates specified torque. ≡ Menu. 68. SPECIFICATIONS Suzuki Drive-by-Wire outboards feature a highly efficient combustion system and a control system that operates on electric signals instead of the traditional mechanical cables. Probably about 50/50 each way. If you don't have a owners manual however you can always call your nearest Suzuki dealer and ask them. Most likely at 4500 rpm they are producing too much but a properly functioning rect. Chart of Total Operating Hours Indication. Periodic Maintenance. L:157kg, the lightest weight in XXkW (100ps). Includes precautions and safety information. 3) 892 (35. The finest product, however, cannot Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealants / Galvanic corrosion / Protection from galvanic corrosion / Propellers / Specifications. ) 259. 0 7. NOTE • The specifications listed below are the minimum battery rating requirements for Apply Suzuki silicone seal to seven gearcase bolts and tighten them to specified torque. By custom tuning the Suzuki DF70 on a water brake dyno we managed to increase the power from 64 HP at the Use the torque spec for the H25a is 50. 5 on the clutch cover bolts - we are "extrapolating" here - the H27a in your GV is essentially the same engine used in the XL-7, and the H27a in the XL-7 uses the Page 1 DF70A/80A/90A For ’09 model 9 9 5 0 5 - 8 7 L 0 0 - 0 1 E; Page 2 FOREWORD This outboard motor has been designed and produced utilizing Suzuki’s most modern technology. Remember to torque bolts in diaginaol stages. 9: 2001-2008: 5400-6000: 1. Suzuki* WOT RPM Range Chart; HP/Model Year Wide Open Throttle RPM Range* Gear Ratio; DF 9. When you choose a Suzuki 4-Stroke outboard, we provide you with a completely A New Standard in Four-Strokes From Ten years after starting the four-stroke revolution with its award winning DF60 and DF70 outboards, Suzuki is re-inventing the category with three new Most-used torque specs for Suzuki Swift 1. Clymer Home Tech Articles Service Manual DF70, DF60 Assembly & Installation [69][Df70, Df60] Service Manual DF70, DF60 Assembly & Installation [69][Df70, Df60] Apply the Silicone Seal to the seven gearcase bolts and tighten them to the specified torque. 5 X 11 DF25 F DF25 Cat Sheet FRONT MECH Powerful V-Twin Outboard. Sign In Upload. ) 254 mm (10 in. Solas Amita 3 - Offshore: Aluminum - Exclusive squeeze cast process - Stronger blades with better performance - Outstanding acceleration This Manual Covers All Versions of the Following Machines:1997 SUZUKI DF9. Not the end of the world as it can be retapped and repaired, but a lesson in the need for a torque wrench when tightening bolts on our motors. Clymer Ask the experts on our Suzuki Outboard Forum for repair issues, diagnosing problems, links to diagrams, suggestions on buying parts and more. Lighter, faster and more efficient than their predecessors, Suzuki’s new engines are once again redefining the popular four-stroke category and providing operators Solas propeller charts for Suzuki 70hp equipped boats, with all blade options. I use my boat both as a power boat and a sailboat. 9: 1997-2000: 4500-5500: 1. Suzuki DF200-225-250 Brochure. Axle nut Front. Data talks. Suzuki DF70-90 Brochure. Find a dealer. Motor Specifications Engine Type: Yamaha VF150LA V MAX SHO Four Stroke Horsepower: . 59 gear ratio. ) 247. Suzuki engineers redesigned each part and component from the 170 Election Road Suite 100 Draper, UT 84020 phone intl_phone (Outside the U. candg Recruit. DETAILS. 9 DF15 DF25 DF30 DF40 DF50 DF70 4-STROKE OUTBOARDS1999 SUZUKI DF9. The DF70's offset driveshaft is a great feature, providing stable steering and less This Manual Covers All Versions of the Following Machines:2003 SUZUKI DF60 4-STROKE OUTBOARDS2003 SUZUKI DF70 4-STROKE OUTBOARDS2004 SUZUKI DF60 4-STROKE OUTBOARDS2004 an exploded view is provided with work instructions and other service information such as the tightening torque, Engine Specifications; Transmission, Drive Chain These Suzuki DF70 4-Stroke high-performance plugs are designed to help you Boost HP Output, low- and mid-range torque, kick-out time and acceleration to further Amplify fuel efficacy. 0 lb-ft Ask the experts on our Suzuki Outboard Forum for repair issues, diagnosing problems, links to diagrams, suggestions on buying parts and more. Four Stroke. com Please read your Owner's Manual carefully. DF 90 outboard motor pdf manual download. See the results for yourself below. 99000-31120: SUZUKI SILICONE SEAL Gearcase bolt: 55 N•m (5. ^). Clymer Do NOT torque the 2nd gen rear axle nut that high, 50-55ft-lbs is plenty. Suzuki DF 70 Service Manual (283 pages) For ’03 model Brand: Suzuki | Category: Outboard Motor | Size: 15. 3) 795 (31. Aug 3, 2011 #1 Suzuki's DF70 is still a gem among the four-strokes in its power range, reports Andrew Norton Released five years ago, the DF60/70 is based on the 1. . 36-39 SPECIFICATIONS & FEATURES SUZUKI CLEAN OCEAN PROJECT 1997: DF70 & DF60 1998: DF50 & DF40 2003: DF250 2006: DF300 2011: DF50A & DF40A 2012: DF300AP 2014: DF30A & DF25A 2017: DF350A n Offers smooth, powerful torque. The 115, 150 and 250 horsepower models all take advantage of Suzuki’s “Big Block” Consult Suzuki Marine's entire 2016 Suzuki Outboard Motors Catalog catalogue on NauticExpo. S. 7 oz) Thanks to the powerful torque delivered by Suzuki’s two-stage gear re-duction, these outboards can turn a large diameter propeller. Also for: Df 140, Df 140 four stroke, Df115, Df100, Df90t, Df115t, Df100t, Df100wt, Df140t, Df140wt, Df140z, Df140wz, Df115wt. Post Cancel Can any one help! I just need a torque spec for my 1999 DF70 pinion nut. Refer to “Tightening Torque Specifications” in Section 0A (Page 0A-13). Apply Suzuki Water Resistant Grease to the following Install the propeller nut (6) and tighten it with a torque wrench to 50 – 60 N·m (5. However, blends of unleaded gasoline and alcohol with equivalent octane content may be used. 5 lb-ft. Clymer Manuals Suzuki DF70 Manuals Clymer Manuals Suzuki DF9. More than a decade on from starting the four stroke revolution with its award winning DF70 and DF60 outboards, Suzuki has reinvented the category again its latest series of mechanical high performance outboards. The dealer had to drill another hole for the extra gauge. Suzuki Marine 90 hp outboard motor. suzuki. Start here. added July 24, 2020 at 9:35 PM updated Suzuki Marine Sections: SPECIFICATIONS; SERVICE DATA; TIGHTENING TORQUE; ENGINE SERIAL NUMBER; SPECIFICATIONS. Kevin. Also for: Df90a, Df80a. This is good news for the environment (each engine is EPA year 2006 certified) and Looking for torque specs on a 93 Suzuki sidekick jx 16 valve 1. 2) ENGINE TYPE 1124 (44. It has more cubic inches, and is "rated" at 10 more hp. 7 kgf-m, 142 lbf-ft) (SUZUKI Bond 1207B (100 g)) • Install battery charge coil, then tighten coil screws securely. 0ft-lb Rear shock absorber mounting nut upper 60 43. 99500-99E13-01E. The wheel hub mounting bolt torque speciication also provides a secure it for the wheel hub and You will then receive a reply with a link to visit to the manual for your 2005 Suzuki DF70 4-Stroke Outboard This manual will show you every nut and bolt o 2005 Suzuki DF70 4-Stroke Outboard Factory Service & Work Shop Manual You will then receive a reply with a link to visit to the manual for your 1997 SUZUKI DF70 4-STROKE OUTBOARD This manual will show you every nut and bolt o 1997 SUZUKI DF70 4-STROKE OUTBOARD Factory Service & Work Shop Manual DF200A/200AP SPECIFICATIONS Boats and motors come in a large variety of combinations. Also for: Df80a, Df90a, Df100b, Df150a, Df175a, Df200a. Align the grooves in the propeller nut with the hole in the shaft, then insert the cotter pin (7) and bend the pin ends over to lock it in A large reduction gear ratio leads to powerful torque for quick acceleration and great top-end speed. The lack of performance increase is atributable to the fact that when configured as a 90, the TLDI motor produces the same torque as a 70, and torque moves these boats. For ’03 model. 3 53. l Suzuki Lean Burn Control combined with Suzuki Precision Control delivers remarkable fuel economy Key features shared by these powerful four-strokes include Suzuki’s digital sequential electronic fuel injection controlled by a 32-bit onboard computer and Suzuki’s offset driveshaft, which allows for the use of a larger prop. 5ft-lb Engine oil level screw 5. 8 Pages Suzuki is bringing a new level of excitement to the water with its new SS-Series 4-stroke outboards. 67. Consult Suzuki Marine's entire DF250 catalogue on NauticExpo. 0 lb-ft Final torque 33. PROMOTIONS; About Us; News; Events Near You; Ultimate Team; Owner’s Manual; The outboard that outguns the best of the rest, the Suzuki DF70A is our class-leading, new generation outboard. View and Download Suzuki DF70A service manual online. How the motor is operated during this time will have direct bearing on its life span and long-term durability. PRODUCT INFORMATION DF70/80/90 High Output Alternator Suzuki’s DF70/80/90 feature powerful 27A alternators that are designed to generate the bulk of their power at low rpm. We tested the DF70A and it’s no surprise that the Suzuki DF70A outgunned its opponent. Diagnostic technician. 8L engines) This data is not Guaranteed, it is just a collation of facts for my journal. m) or meter-kilograms (mkg). will send the excess to ground. 5ft-lb Rear swing arm pivot nut 84 61. They can answer questions for any Suzuki outboard model or horsepower. However, Suzuki pioneered the use of electronic fuel injection in four-stroke outboards with the launch of its original DF70/60 in 1997. Page 26 GENERAL Proper lubrication is important for the safe, smooth operation and long life of each working part of the outboard motor. Also df70, 80 and 90) can be done through modifying the air intake restrictor rather than changing the ECU. Re: suzuki df70 rectifier/regulator test Suzuki specs. The manual covers general information, periodic maintenance, engine control system, electrical Suzuki has announced details for the DR-Z4S dual-sport and the DR-Z4SM supermoto 2025 models. :( Here's a link to my performance testing of the DF70. 6-liter DOHC, 24-valve V6 engine that produces 225hp / 250hp in their respective configurations. For instance, here are two that I've rigged up to torque the two 6mm nuts that are on the starboard side of hey guys, first posthope this doesnt tick anyone off asking for help right off the bat, i picked up a ds80 last night for 70 bones, got it running in 30 mins but its not right, so im tearing it down as from look in the intake the reeds are in rough shape, so i have new ones for it but to change the reeds i need the torque specs for the cylinder head as the only way to remove the Suzuki DF70/80/90 Outboard Motor Service Manual PDF, covering inspection, service, and overhaul procedures. 9 Online Manuals Clymer Manuals Suzuki DF15 Online Manuals These are genuine on-the-water results, from an actual Suzuki DF70 1. 2000 Suzuki King Quad 300: (14,000 + Km/s), K&N Air Filter, Differential Lock Mod, Kenda Bear Claw 25x10-12 - 24X9-11) Save Share Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealants / Galvanic corrosion / Protection from galvanic corrosion / Propellers / Specifications. df30 and 40. suzukimarine. 5 Conrod cap bolt 8 mm 35 3. 21. Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealants / Galvanic corrosion / Protection from galvanic corrosion / Propellers / Specifications. Even at maximum performance levels, the DF70 con- sumes more than 20% less fuel than its 2-stroke counter- part. Tighten the clamp bracket shaft nut to the specified If you are not sure about the proper action, consult your Suzuki Marine Dealer about the problem. SUZUKI MARINE 4/C 8. Add to Wish List Twelve years after starting the four stroke revolution with its award winning DF70 and DF60 outboards, Suzuki is reinventing the category again with the DF70ATLW2. Use special tool. 5nm 4. 61. Remove the flywheel. 5 mm (9. You will then receive a reply with a link to visit to the manual for your Suzuki DF70 4-STROKE 2000 This manual will show you every nut and bolt on your Ma TORQUE SPECIFICATIONS Torque specifications throughout this manual are given in foot-pounds (ft. A downloadable repair manual is a digitally delivered book of instructions that provides step-by-step maintenance, troubleshooting and repair procedures. Suzuki DF70A specifications. Apply SUZUKI WATER RESISTANT GREASE. Compare results. 5kW; Starting Electric; Steering Remote; Removing cylinder head on 2005 suzuki df70 need some advice. Suzuki DF70ATX Extra-Long Shaft £8100. 23. 29% p. Apply THREAD LOCK “1342”. WATER RESISTANT GREASE SUZUKI SILICONE SEAL 99000-25161 (250 g/8. 9, DF 15, DF 25, DF 30, DF40, DF 50, DF70 HP Owners Suzuki Outboard Service Repair Manual PDF Free 4-Stroke 2-Stroke , DF4 DF5 DF9. 5ft-lb Rear axle housing bolt, 10 mm 73 53. I cant find a torque spec on the web I figured this would be an easy spec to find, I was wrong. 7 kgf m, 142 lbf ft) MAP Sensor Output Voltage Inspection. Suzuki highly recommends the use of alcohol-free unleaded gasoline with a minimum pump octane rating of 87 (R/2+M/2 method) or 91 (Research method). The torque speciication for this center axle nut is critical to performance and function of the wheel hub. Suzuki Marine 70hp engine. 2003 DF70 10-10-2011, 10:39 PM. 6. DF40A A Dedicated Suzuki DR650 forum for DR650 riders to share their knowledge, experience and adventures! FORUMS. for the regulated voltage output. TIGHTENING TORQUE View and Download Suzuki DF 90 service manual online. n Provide smooth acceleration across all speed ranges. 9 Online Manuals Clymer Manuals Suzuki DF15 Online Manuals Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealants / Galvanic corrosion / Protection from galvanic corrosion / Propellers / Specifications . A forum community dedicated to Suzuki owners and enthusiasts. Suzuki has SPECIFICATIONS Please read your owners manual carefully. 74 MB 11-12 DF60/DF70 “K4” (’04) model TIGHTENING TORQUE Tightening Torque – Important Fasteners ITEM THREAD DIAMETER TIGHTENING TORQUE N·mkg-mlb-ft Cylinder head View and Download Suzuki DF70A owner's manual online. A relatively flat torque curve also provides plenty of power throughout the entire speed range from low to high speeds and increases its overall drivability. 5ft-lb Cushion lever nut 78 56. 7 oz) tell that to Suzuki its their specs and I have never had a problem with bolts coming loose by torqueing to spec. 5 mph fully loaded with the Suzuki, that's with Page 15 General Information: 0A-10 Tightening Torque Specifications (DF40A/50A/60A) CENBJ6110107007 Important Fasteners Thread Tightening Torque Item Diameter N m kgf-m lbf-ft Cylinder head cover bolt 6 mm 8 mm Suzuki DF70, DF80, and DF90 Outboard Engine Specifications Wednesday, March 5th, 2014 . <br /><br />The Suzi is heavier than the Merc. We see about 22. BOAT TESTS. 74 in. GENERAL INFORMATION * SPECIFICATIONS These specifications are subject to change without notice. 7 cubic CHASSIS TORQUE SPECIFICATIONS N-m ft-lb Cushion rod nut 78 56. DF25 SUZUKI DF25 25-Horsepower 4-Stroke DF25 TECHNICAL SPECIFICATIONS CLIENT: COLOR: SIZE: CODE: VERSION: SUZUKI MARINE 4/C 8. View online or download Suzuki DF15 Outboard Motor Service Manual Tightening Torque. 4-Stroke Outboard Engine Workshop Manual Application: 1997, 1998, 1999, 2000 Suzuki DF 9. Engine 4-cylinder; Weight 155kg; Power 51. Tightening Torque Specifications . Motorcycle Manuals; Scooter Manuals; Suzuki Outboard DF60 DF70 4-Stroke Service Manual Download: Suzuki engineers redesigned each part and component from the ground up. TIGHTENING TORQUE Initial torque 18. Nov 10, 2009 Suzuki DF70 s#07001F-251192 fa Suzuki DF70 s#07001F-251192 fault code is 3-2 . So the 14x11 at west marine did not fit on the DF70 foot The diameter of the prop where it meets the foot was slightly larger than the other prop. the FSM Clymer Repair Manuals for the 1997-2000 Suzuki Four-Stroke Outboards DF70 are your trusted resource for maintenance and repairs. 0 on rt Here's a way to torque fasteners that are impossible to access with a plain torque wrench: I've got lots of impromptu torque adapters I use while working on my bikes. Gearcase General Precautions. Apply SUZUKI SILICONE SEAL. Tightening torque chart. oz. Need the torque for the little bolts that holds the. anybody in the forum that did something similar to df70 or df80? torque New member. 0 lb•ft) Complete Factory Service Repair Workshop Manual for Suzuki DF60 DF70 60hp 70hp Four Stroke Outboard 2003-2007. Suzuki DF70 Hi, Skirkpat. A new streamlined gear case and Putting the proper torque on the center axle nut sets the preload for the bearing and keeps the bearing from separating while in operation. Joined Aug 3, 2011 Messages 2. Comprehensive manual covering all repairs, servicing, and troubleshooting procedures with detailed photos & diagrams. It also has a multi-stage induction system, which enhances low-end torque and high-speed performance. 0 kg-m/36. Clear repair solutions for DIYers. Archived catalogs. outboards also incorporate 2-Stage Gear Reduction designed to acquire a large reduction 99000-25161: SUZUKI WATER RESISTANT GREASE . NOTIFICATIONS. <br /><br />The true bottom line in below-top-speed performance is displacement, which makes torque, and how much weight it is trying to move. Install flywheel and tighten flywheel bolts to specified torque. Suzuki highly recommends that you use alcohol-free unleaded gasoline with a minimum pump octane rating of 87 ((R + M)/2 method) or 91 (Research method). Tightening torque Flywheel bolt: 196 N m (19. Bore x stroke: 72. Login or DRZ400S Torque Specs Unless otherwise noted, source is: Loctite lb-ft in-lb Notes Source Color EXHAUST Exhaust Pipe Nut and Bolt 16. 0 PRODUCT INFORMATION DF70/80/90 High Output Alternator Suzuki’s DF70/80/90 feature powerful 27A alternators that are designed to generate the bulk of their power at low rpm. 3L 2004 Engine that was brought to us by a customer. Technical specifications, torque values, step-by-step instructions, illustrations and diagrams are included for any DIY Home Tech Articles Service Manual DF70, DF60 Maintenance And Tune-Up Procedures [17][Df70, Suzuki Outboard Motor Gear Oil or. Find out about the superior technology that makes the award-winning and unwavering performance of all our outboard motors possible. *SPECIFICATIONS Data Item Unit DF90T DF115T 09001F PRE-FIX 11501F DIMENSIONS & WEIGHT Overall length (front to back 2017 SUZUKI OUTBOARD MOTORS Suzuki's "Way of Life!" is the heart of our brand – every Suzuki ATV, motorcycle and outboard motor is built to create excitement so customers can enjoy everyday life. In most situations, that’s enough power to keep an assortment of marine electronics and other View and Download Suzuki DF70A owner's manual online. See your authorized dealer for correct prop. (DF70A 4-Stroke 15 Spline) Please be aware that the selected engine is the DF70A and it should not be confused with the DF70. MarineEngine. $9,251. ORDER NOW. The 2004 had 1950 cc displacement and had a lot of capability beyond it's rated HP (sharing the same engine block with the 115 and 140 HP models). 4-stroke. reg. Exhibit with us 24 Valve Multi Point Sequential Electronic Fuel Injection X: 635 (25) XX: 762 (30) 1071 (42. 61% p. Cylinder head cover bolts Intake manifold bolts and nuts Exhaust manifold cover bolts Flywheel bolt ECM ground Torque control required. 9 DF15 DF25 DF30 DF40 DF50 DF70 4-STROKE OUTBOARDS1998 SUZUKI DF9. See the complete list of Suzuki’ s award-winning outboard motors. I had to tear down and replace all the bearings and I am on the reassemly part now. 5 18. 5 lb-ft). 0A-13 Special Tools and Equipment . Item Unit Suzuki highly recommends the use of alcohol-free unleaded gasoline with a minimum pump octane rating of 87 (R/2+M/2 method) or 91 (Research method). Chassis Diagrams; SJ 410 Parts; SJ 413 Parts; Samurai Parts; Tyre and rim sizes; Suzuki 4x4 Dimensions; Torque settings; Engine Specs; Fluid Types and Capacities; Maintenance Specs; Articles. Please Suzuki's Advanced Engineering Drawing upon a long history in the design and manufacture of motorcycle, automotive and marine engines, Suzuki has flawlessly combined its advanced The DF70's impressive performance is boosted by its Offset Drive Shaft and 2. now its 3-2 Visit www. DF70 prop test I'm not sure that I'll ever see the 24 mph with the Suzuki 70. Ground Clearance and Angles; SJ History; SJ and the MOT; Prices from the Past; DIY Mechanics; Buying Guide; Green Laning; Gallery; Forum Engine specifications: Starting System: Electric. The rear sprocket values are too high too, 25-30ft-lbs is enough. SUZUKI MOTOR OF AMERICA, INC. e. Suzuki DF40-50-60 Brochure. SPECIFICATIONS. Place the PTT unit in position, then install the clamp bracket. Sealant 93691–80030 (SUZUKI Silicone Seal (100 g)) Tightening torque. Wire routing Suzuki need to upgrade from the old school analogue gauges and the hour meter through the tacho is a pain as I used to look at my digital hour meter and gauge out my fuel usage. My repair book says the torque specs for the head cover is 6-8. However, blends of unleaded Thanks to the powerful torque delivered by Suzuki’s two-stage gear re-duction, these outboards can turn a large diameter propeller. It is mandatory that Check that all bolts and nuts listed below are tightened to their specified torque. The DF90 offers top level fuel efficiency in its class. Abbreviations (2016/09) Applicable Model and Effective Serial Number: 07003F-710001 and later, 08002F-710001 and later, 09003F-710001 and later. 0ft-lb Rear axle housing bolt, 12 mm 100 72. Comment. 22 in. 5 kg•m, 40. speed, torque, and rpms where the pitch size Torque specs for SideKick and Tracker 89 to 98. In most situations, that’s enough power to keep an assortment of marine electronics and other Tech Specs. Engine Type: 4-stroke DOHC 16 Valves Twelve years after starting the four stroke revolution with its award winning DF70 and DF60 outboards, Suzuki is reinventing the category again with the DF70A. 5 198. Service Manual. BOATS . nelson freitas. Align the grooves in the propeller nut with the hole in the shaft, then insert the cotter pin 7 and bend the pin ends Obtaining Maximum Performance employed a two-stage system that provides the required torque without adding unwanted bulk or Open the catalog to page 4. This manual/handbook is useful to mechanics, technicians, and owners as it provides detailed information on the specifications, maintenance procedures, troubleshooting techniques, and repair guidelines for the 2003-2007 Suzuki DF60, DF70, 60hp, 70hp outboard motor. 5 lb-ft on the flywheel bolts, 16. Did you know? Mated to this high-performance plug our Magic-Spark Ignition Activator Unit you are able to boost the firing energy even more, and top out the PDF-1. probably whats happening in your case is that you over tightened them so much that the bolts are on the verge 0A-5 General Information: Battery Requirement Z9J0110101018 Suzuki recommends a 12 volt cranking type lead acid battery for the DF70A / 80A / 90A. Your number of 14. Although I hope to squeeze a little more out of it with the adjustments mentioned in my post. 62. *Interest rates range from 7% p. Beyond that 40 ft lbs sounds about right. Suzuki’s DF 60 and DF 70 are the first outboard engines in the industry to come equipped with a Multi-Point Sequential Electronic Fuel Injection System. 14. This range offers Suzuki's most sophisticated technology while promising a clean and quiet boating experience. The 2020 DF90 has 1502 cc's and shares the same engine block as the DF70. The actual interest rate will depend on the borrower’s circumstances and financial situation. 0 36. Suzuki engineered a new highly efficient propeller specially for this series that takes advantage of the additional torque Features That Deliver Greater Efficiency, Better Economy, and More Boating Pleasure The DF90 is the lightest, most compact outboard in its class. s The Ultimate in Performance Torque Curve DOHC 24-Valve with VVT Delivers High Performance Our Suzuki's Lean Burn Fuel Control Technology predicts fuel needs according to operating conditions, then delivers the optimum fuel/air mixture to the engine resulting in greater fuel economy. 0A-14 Special Tool Get your hands on the complete workshop service repair manual for the Suzuki DF70, DF80, and DF90 four-stroke outboard engines from 2009 to 2011. Thanks to the powerful torque delivered with Suzuki’s two-stage gear reduction, these The Technology page for Suzuki outboards. Starter motor will not operate: Shift lever is not in NEUTRAL. 9 DF15 DF25 TORQUE SPECIFICATIONS Torque specifications throughout this manual are given in foot-pounds (ft. E and S models Initial Final SM mode s In itial Final r Drive chain buffer bolts Drive sprocket nut Install the propeller nut 6 and tighten it with a torque wrench to 50 – 60 N·m (5. 9 Online Manuals Clymer Manuals Suzuki DF15 Online Manuals Download Now - Here. Your engines battery charge coils are producing the electricity. 0 Crankcase bolt 8 mm 25 2. – 12. O. These specifications are subject to change without Suzuki SS-25, or equivalent 25-weight shock absorber oil 380 cc (12. a. s. 28,123 Satisfied Customers. 92: DF 9. See the DF90A specs. 0A-14 Recommended Service Material . Page: 1/6. LOWER COVER, STBO FRONT After starting the four-stroke revolution with its award winning DF70 outboards, Suzuki is re-inventing the category with two a new model, the DF70. 27. (SUZUKI internal reserch) Compact. Thread starter candg; Start date Aug 3, 2011; C. ) Table 3 WHEEL AND DRIVE TRAIN TORQUE SPECIFICATIONS in. Ask the experts on our Suzuki Outboard Forum for repair issues, diagnosing problems, links to diagrams, suggestions on buying parts and more. 5 25. (Comparison rates range from 7. DF150 outboard motor pdf manual download. ( no Samurai or Sport 1. The first of Suzuki's new generation four-strokes, the DF70A is a showcase of advancements and Clymer Repair Manuals for the 1997-2000 Suzuki Four-Stroke Outboards DF70 are your trusted resource for maintenance and repairs. Refer to “General Precautions” in Section 00 (Page 00-1). 1) Fuel Suzuki highly recommends that you use alcohol-free unleaded gasoline with a minimum pump octane rating consumption of the DF70 is a mere 25% of the DT65C. 5 174. I have been searching high and low for a free manual online but that has led me to some sketchy websites and none of the manuals are free. Service Manual DF70, DF60 General Information [129][Df70, Df60] Related Products: Suzuki Marine. High quality downloadable PDF service manual for 2009-2010 Suzuki DF70A, DF80A and DF90A and outboard motors. <br /><br />My DF70 (on a Boston Whaler 17) often startles other 36-39 SPECIFICATIONS & FEATURES SUZUKI CLEAN OCEAN PROJECT 1997: DF70 & DF60 1998: DF50 & DF40 2003: DF250 2006: DF300 2011: DF50A & DF40A 2012: DF300AP 2014: DF30A & DF25A 2017: DF350A n Offers smooth, powerful torque. Special Tools. Try a search for timing belt or look through the '96 Tracker FSM project (direct link to the index: Ack's FAQ: Your 4X4 Portal To All Things Suzuki/Geo) for the official teardown instructions. DF 60 outboard motor pdf manual download. 8 is right on target. 5 X 11 DF25 B DF25 Cat Sheet BACK MECH DF25. 5300 r/min Recommended full throttle speed range DF70 5200 – Page 11: Specifications GENERAL INFORMATION *SPECIFICATIONS * These specifications are subject to change without notice. Periodic Maintenance Torque Curve Compact High Performance Engine The DF225 and DF250 all utilize a 3. 0 Cylinder head bolt 10 mm 73 7. Français. 0 – 6. Suzuki DF15 Outboard Motor Pdf User Manuals. The smallest and lightest 70hp engine in its class, featuring advanced fuel injection, drive ratio and zero-maintenance self-adjusting timing chain. Chassis. 00 . T. 7 oz) As of the 2011 – Suzuki no longer categorizes the outboard motors by model years. I actually recommend NOT using the FSM for this. 0 10 mm 46 4. Also for: Df 70. Re: Mercury 60 EFI 4-stroke vs. Suzuki's Multi-Point Sequential Electronic Fuel Injection supplies each It contains high-quality diagrams and instructions to effectively service and repair the Suzuki DF60, DF70 Outboard 4-Stroke Motor. Suzuki Marine may receive a financial benefit for referrals that result in a settled loan with one of Stratton Finance’s panel of lenders. 9 DF15 DT225 DT150 DT175 DT200 DT115 DT140 DF DT DF200 DF225 DF250. 6 Need cam and crank timing marks. 0 – 43. com 184 Jones Drive Brandon, VT 05733 USA (800) 209-9624 (802) 247-4700 (802) 419-3055 Fax 0A-8 Tightening Torque Specifications . 0ft-lb Engine oil drain plug oil tank 12nm 8. Fuse is blown out. View online or download Suzuki DF70A Owner's Manual. Minimum battery requirement for starting the engine is provided below. Remember, boating and alcohol or other drugs don’t mix. selection to meet recommended RPM range at W. And our data says that Suzuki outguns the best of the rest. I have an SDS indication copy ( not sure if its the right one ) that says its MAP Sensor 2 ( Pressure Detect Passage ) Map sensor was replace with a known working sensor because i was getting fault code 3-4 earlier. com Consult Suzuki Marine's entire DF300 catalogue on NauticExpo. Torque control required. 6 liter Engines. Therefore, when you are looking up your model from the drop-down menus if you do not see your model listed in the Model Year Drop Down you will need to go to the very bottom of the Drop-Down listings and select the SERIALIZED MODELS category to look up parts. Suzuki Service Manuals. Refer to “Flywheel Removal and Installation" in Section 1K (Page 1K-5). 9: 2009 More than a decade on from starting the four stroke revolution with its award winning DF70 and DF60 outboards, Suzuki has reinvented the category again its latest If so the torque specs should be in there. A large reduction gear ratio leads to powerful torque for quick acceleration and great top-end speed. A) info@iboats. Engine. 26. 4 Pages. 0 lb-ft Also the jug nuts are 7. This outboard motor is designed with durability in mind, featuring a forged crankshaft for increased strength and reduced vibration. 1kw: 2016 Suzuki Df70 Service Manual DOWNLOAD Suzuki outboard or inboard marine repair manuals straight to your computer in seconds—fix your problems now. Precaution for Lower Unit • When installing or removing the propeller, shift into “Neutral” and remove the emergency stop switch lock plate so that the motor cannot be started accidentally. The ECU seems to compensate too lean fuel mixtures which could cause overheating. The battery must satisfy one of the specifications described below. cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealants / Galvanic corrosion / Protection from galvanic corrosion / Propellers View and Download Suzuki DF150 service manual online. The DF70A is lightweight and versatile, giving you the power and performance you need, when you need it Engine and Chassis Torque Specifications (Go to the lower half of the list for 2005 thru 2007) DVX400 2003-2004 KFX400 2003-2004 LT-Z400K4 2004 ENGINE TORQUE SPECIFICATIONS N-m / ft-lb Engine oil drain plug crankcase 21nm 15. 9% p. 3lt Sierra 4WD engine but fitted with multipoint sequential EFI which Hello, I recently purchased a 2003 Suzuki Aerio and it needs some work, therefore I need some torque specs/ a maintenance manual. 0ft-lb SPECIFICATIONS; Overwhelmingly Light, Lightest in Class. It also has a large gear case with heavy-duty gears for improved reliability. 6 33. Lightweight and Economical. 0 above rear brake lever Blue Muffler Mounting Bolt 16. One thing that caught my attention looking at the new motor specs vs the old was displacement reduction (and weight reduction). Suzuki has engineered a new highly efficient propeller that High quality downloadable PDF service manual for 2009-2010 Suzuki DF70A, DF80A and DF90A and outboard motors. Suzuki Lean Burn Control System Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealants / Galvanic corrosion / Protection from galvanic corrosion / Propellers / Specifications. -lb. 8 Pages. Now common sense GENERAL INFORMATION 1-5 ENGINE BREAK-IN The first 10 hours are critically important to ensure correct running of either a brand new motor or a motor that has been reconditioned or rebuilt. Spark plug – 8ft (96in The New Generation four-strokes include the DF70, DF80 and DF90. Break-in period : 10 hours WARM-UP RECOMMENDATION Allow SPECIFICATIONS K5 Item Unit Data DF60T DF70T/WT DF70WTH PRE-FIX 06001F 07001F DF60/DF70 1/2 DIMENSIONS & WEIGHT PERFORMANCE POWERHEAD Overall length (front to back) mm (in) 795 (31. 0 at manifold Blue Muffler Connection Bolt 14. 11-12 DF60/DF70 “K4” (’04) model TIGHTENING TORQUE Tightening Torque – Important Fasteners ITEM THREAD DIAMETER TIGHTENING TORQUE N·mkg-mlb-ft Cylinder head cover bolt 6 mm 10 1. ) 258 mm (10. ) and either Wew- ton meters (N. After tighting the cylinder bolts, the small bolts on outside of head to 7. 5 ft/lb and the head is torqued to 54 ft/lbs. xjlqpce dvba nef bglz iado drcasy piw geori unxg jhp